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NHTSA flags timing-belt failures in older Ford models as safety hazard

The U.S. safety agency has upgraded its probe into more than 135,000 Ford Fiesta, Focus and EcoSport vehicles equipped with 1.0-liter turbo engines, citing an unreasonable risk of power loss or engine seizure.

Federal regulators have elevated a defect inquiry into 135,551 Ford Fiesta, Focus and EcoSport vehicles built between 2014 and 2021, all powered by the 1.0-liter turbocharged three-cylinder engine. The NHTSA says timing-belt material can break down, producing debris that clogs the oil-pump screen and triggers low-oil-pressure warnings before the engine loses power or seizes. Data show 355 incidents, with failures typically occurring around 70,000 miles and 98% happening before the 150,000-mile belt-replacement guideline.

Ford has introduced a non-safety customer-satisfaction program that shortens the maintenance interval to 100,000 miles or six years and offers reimbursements for prior timing-belt-related repairs, though the exact scope of coverage is not yet defined. One driver in Wilmington, Delaware, described a sudden loss of power on the highway after the oil-pressure light illuminated. The agency’s upgrade to an engineering analysis is a prerequisite step before it can compel a formal recall.

Why it matters

Potential engine failures affect thousands of drivers and could lead to costly repairs or safety hazards on the road.

In this story

timing beltengine seizureoil pressureFord FiestaFord FocusFord EcoSportNHTSA investigationcustomer satisfaction program